Cable construction on demand

Construction of high-quality commercial vehicle Cable

is your reliable partner for the truck cable design with the highest standards. Market-driven solutions for weather-resistant electrical cables require creative solutions. As a qualified supplier of original equipment OEM we see it as our duty to rely on high-quality branded products from own production or assembly.

Examples of truck cable construction …

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  • System example – Function box HDSCS

The central distribution unit of the telematics cabling with the “new” HDSCS plug-in system is integrated directly in the box. That results many connection options with different poled HDSCS connectors. These include e.g. 2 x 4-pole to 1 x 7-pole and 4 x 10-pole male connector. The optional points can be sealed watertight with blind caps.
This system offers e.g. space for the following features:

Functions / Details:

  • “Funktion tab Brake”
  • “Tire pressure control”
  • “Door lock”
  • “Cooling machine”
  • etc.

See grafic:

Telematikverkabelung elkatec

Illustration of a functional example: System study with variable telematics functions

Functional box with HDSCS connections …

Telematikverkabelung elkatec

Assignment example / Details:

2 x 4-pol.   HDSCS pin/pin – Code: Black / Grey
1 x 7-pol.   HDSCS pin/pin – Code: Black
4 x 10-pol. HDSCS pin/pin – Code: Black / Gray / Green / Blue

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  • Example: Functional connector

Plug connections with variable function extensions!

See grafic:

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  • Example: Telematics

Exemplary functions of telematics cabling!

See grafic:

Telematikverkabelung elkatec

Example – Telematic systems in the truck …

Telematikverkabelung elkatec

Function examples:

Temperature measurement
Moisture measurement
Tank level control …

► For more Information – see Telematics cabling!

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  • Example: Tire pressure control system

Connection lines to the router control and the main power supply. Option tap using a Y-adapter, e.g. to connect displays to the system.

Example see grafic: …


Connetion example of the tire pressure control system: System study with variable HDSCS cabling

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  • Example: Cables – Lines

Individual cable assembly to measure!

helps you with any cable design. The selection of the right meter and the choice of function is only the first step to the tailor-made cable. In many applications, as already implemented in the past, we construct a new cable together with you specifically to your requirements!

See grafic:

Cable assembly based on examples …

Truck cable design and cable assembly on Werne

The customer-oriented production in Werne based on experienced construction, intensive cooperation and standard-compliant implementation. Here we do not only manufacture standard connections for commercial vehicles and trailers, but also develop many specialized products and individual solutions for vehicle production.

Future-proof improvement

Development, 3D design and fabrication of cables for modern commercial vehicles used in the result of international requirements for quality and function stability. Future-oriented improvement and innovation is the credo of self-development of the brand products.

Let’s talk about it …

Development of standard products

Marketable solutions for high-performance cables

develops market-compatible solutions for weather-resistant high-performance cables in vehicle construction. Electric cables in truck, trailer or special vehicles require sophisticated solutions that meet the highest demands. Certified manufacturing according to European and international safety and quality standards is requirement and incentive for brand products, which convince original equipment manufacturers worldwide.

LKW Kabelkonstruktion RTEmagic 8-pol Stecker

Individual cable assembly

Ready for serial production

Extensive serial production or small series for the vehicle electrics of commercial vehicles are our specialty. With comprehensive know-how develops transparent solutions that deliver reliable products of the same quality. Precision, standard justice and adherence to delivery dates are our success factors at the customer.

LKW Kabelkonstruktion Magic SEAL Spider

New development and branding

Products for weather-dependent connections

develops new products for heavily weather-dependent connections in vehicle construction. Brand quality, which have to withstand the most diverse loads on tough everyday vehicle life. These include, for example, our development of seawater-safe control-connections. These connectors, with IP58 and IP6K9K protection, provide reliable protection against splash and salt-water.

The brand stands for quality

Our brand is an expression of the proven safety and quality. Visible to all customers the -branding is an indication for permanently safe plug-in connections and connecting cables that last a lifetime.

Anschlussstelle LKW-Kabel

Request the current elkatec catalog now for free.

Get further products and information from the current issue catalog e.g. under the topics elkaTruck and elkaLight.   (System examples – Telematics System Cabling, etc.)

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